Protection of steel underground tanks and reservoirs
Technology of anticorrosive protection of steel underground tanks using materials ABRIS
Scope of application:
- Underground steel tanks and structures for various purposes with operating temperatures from –60 °C to +80 ° C;
- The object of application can be underground drainage steel tanks, underground storage of LPG and petroleum products, heat exchangers, settling tanks and other technological equipment.
The design of the protective coating meets the requirements:
- GOST 9.602-2016 "Unified system of protection against corrosion and aging. Underground structures. General requirements for corrosion protection";
- GOST R 51164-98 "Steel trunk pipelines. General requirements for corrosion protection".
The main operations of the technological process of applying an anticorrosive protective coating based on the mastic polymer tape Abris S-T to the tanks are:
- Preparation of the tank surface for applying a protective coating;
- applying the primer to the surface of the tank;
- cutting strips of the Abris S-T tape in accordance with the required dimensions;
- formation of the coating by gluing an insulating mastic-polymer tape with cold application of Abris S-T.
Advantages of the technology:
- operating temperature from -60 °C to +140 °C;
- resistance to aggressive environments, to seawater, to vibration loads, to hydrostatic pressure;
- high resistance to cathodic polarization;
- the possibility of applying in a "cold" way, i.e. without preheating the material or the surface of the structure;
- the possibility of application in the highway and in the basic conditions;
- the ability to perform work in conditions of negative temperatures;
- manufacturability of protection of complex surfaces;
- the absence of a technological operation for applying a protective wrapper;
- possibility of manual and machine application;
- possibility of production of protection of complex shaped elements;
- compatibility with other insulation materials (serviceability).
List of permits and expert documentation:
- Certificate of admission to a certain type or types of work that affect the safety of capital construction projects.
- License for the right to construct nuclear installations in terms of performing works and providing services to the operating organization.
- Certificate of conformity.
- Certificate of state registration and compliance with the unified sanitary-epidemiological and hygienic requirements for goods.
- Certificate of conformity to the quality management system GOST R ISO 9001-2015.
- Technical report of the head research and design institute of JSC "ROSGAZIFICATION" JSC "GIPRONIIGAZ" on the use of the material of the Abris brand, Saratov.
- Conclusions of JSC "VNIIST" on testing the Abris S-T material for compliance with the requirements of GOST 9.602-2016 and GOST R 51164-98.
- Conclusion of JSC "VNIIG named after B.E.Vedeneev" on the application of the Abris brand materials system from 2009, St. Petersburg.
- The conclusion of the industrial safety expertise of LLC "West Ural Certification Center" on the use of sealing tape "Abris S" for anticorrosive protection of gas and oil product pipelines, Perm.
- Test report of JSC GAZPROMREGIONGAZ LLC Gazregionzashchita for compliance of the material of the Abris brand with technical conditions and application technologies.
- Conclusion of LLC "Gazregionzashchita" on the evaluation of the effectiveness of the use of the sealant Abris S( modification Abris S-T) brand LT.
- The act of inspection of the underground insulation Abris, applied more than 19 years ago to the Gazprom Transgaz Tchaikovsky LLC gas pipeline of the Uvinsky LPU MG.
- Extract from the technical specifications of TU 5772-003-43008408-99: Sealant Abris S.
- Technological instructions for applying of a coating Abris S-T tape to steel underground pipelines during their construction and repair.
- Instructions for the device of anticorrosive protection of underground LPG storage tanks with a capacity of up to 200 m³ based on mastic polymer tape, Abris S-T.
- A letter on the fundamental possibility of using the Abris S-T technology at the facilities of Rosneft.
- A letter from Gazpromregiongaz OJSC with a recommendation for the use of equipment and materials in gas distribution organizations that have received a positive conclusion from Gazregionzashchita LLC.
- The standard of the organization "Anticorrosive protection of building structures with materials "Abris S"". Certificate of FSUE "STANDARTINFORM" on the registration of a service station.
- Test report on the adhesion indicators of the anticorrosive coating Abris S-T complete with epoxy primer LLC "SPC "Samara".
- Conclusion on the conducted comprehensive tests of the anticorrosive structure based on the Abris S-T material in LLC "SPC "Samara".
- Minutes of the meeting of the Expert and Technical Commission under the President of JSC "AK "Transnefteprodukt" with recommendations on the possibility of using anti-corrosion technologies "Abris".
- Approval of the design of the anticorrosive coating from JSC "Hyprovostokneft".
- Conclusion of PJSC Gazpromneft on accreditation and technical audit.
Materials used:
Section: Tapes
Packaging: corrugated cardboard boxes
TU: 5772-003-43008408-99
The sealant is in the form of a self-adhesive tape, which on the one hand is covered with an anti-adhesive material, on the other is reinforced with a heat-shrinkable film.
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